How do diesel engines work?

04 Sep.,2023

 

How is a diesel engine different from a gasoline engine?

Gasoline engines and diesel engines both work by internal combustion, but in slightly different ways. In a gasoline engine, fuel and air is injected into small metal cylinders. A piston compresses (squeezes) the mixture, making it explosive, and a small electric spark from a sparking plug sets fire to it. That makes the mixture explode, generating power that pushes the piston down the cylinder and (through the crankshaft and gears) turns the wheels. You can read more about this and watch a simple animation of how it works in our article on car engines.

Diesel engines are similar, but simpler. First, air is allowed into the cylinder and the piston compresses it—but much more than in a gasoline engine. In a gasoline engine, the fuel-air mixture is compressed to about a tenth of its original volume. But in a diesel engine, the air is compressed by anything from 14 to 25 times. [1] If you've ever pumped up a bicycle tire, you'll have felt the pump getting hotter in your hands the longer you used it. That's because compressing a gas generates heat. Imagine, then, how much heat is generated by forcing air into 14–25 times less space than it normally takes up. So much heat, as it happens, that the air gets really hot—usually at least 500°C (1000°F) and sometimes very much hotter. Once the air is compressed, a mist of fuel is sprayed into the cylinder typically (in a modern engine) by an electronic fuel-injection system, which works a bit like a sophisticated aerosol can. (The amount of fuel injected varies, depending on how much power the driver wants the engine to produce.) The air is so hot that the fuel instantly ignites and explodes without any need for a spark plug. This controlled explosion makes the piston push back out of the cylinder, producing the power that drives the vehicle or machine in which the engine is mounted. When the piston goes back into the cylinder, the exhaust gases are pushed out through an exhaust valve and, the process repeats itself—hundreds or thousands of times a minute!

How does a diesel engine turn fuel into power?

Animation: How a four-stroke diesel engine works.

Four-stroke engines

Like a gasoline engine, a diesel engine usually operates by repeating a cycle of four stages or strokes, during which the piston moves up and down twice (the crankshaft rotates twice in other words) during the cycle.

  1. Intake: Air (light blue) is drawn into the cylinder through the open green air inlet valve on the right as the piston moves down.
  2. Compression: The inlet valve closes, the piston moves up, and compresses the air mixture, heating it up. Fuel (dark blue) is injected into the hot gas through the central fuel injection valve and spontaneously ignites. Unlike with a gas engine, no sparking plug is needed to make this happen.
  3. Power: As the air-fuel mixture ignites and burns, it pushes the piston down, driving the crankshaft (red wheel at bottom) that sends power to the wheels.
  4. Exhaust: The green outlet valve on the left opens to let out the exhaust gases, pushed out by the returning piston.

Two-stroke engines

In a two-stroke diesel, the complete cycle happens as the piston moves up and down just once. Confusingly, there are really three stages in a two-stroke cycle:

  1. Exhaust and intake: Fresh air is blown into the side of the cylinder, pushing the old exhaust out through valves at the top.
  2. Compression: The inlet and exhaust valves close. The piston moves up, compresses the air, and heats it up. When the piston reaches the top of the cylinder, fuel is injected and spontaneously ignites.
  3. Power: As the air-fuel mixture ignites, it pushes the piston down, driving the crankshaft that sends power to the wheels.

Two-stroke engines are smaller and lighter than four-stroke ones, and tend to be more efficient since they produce power once during each rotation (instead of once during every two rotations, as in a four-stroke engine). This means they need more cooling and lubrication and suffer higher wear and tear.

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Woodford, Chris. (2009/2020) Diesel engines. Retrieved from https://www.explainthatstuff.com/diesel-engines.html. [Accessed (Insert date here)]

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